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Thread: Kill switch wiring

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  1. #1
    Join Date
    Sep 2011
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    10

    Default kill switch insanity

    This is a subject that is a real pain to me. Yet another vaguely written rule in the GCR that is subject to interpretation.

    I have always wired my switches to kill battery power and the fuel pump. Cars will run just with just a battery or an alternator but if you take away the fuel I guarantee the engine is going to die. Sure, it takes a few seconds for the engine to shut off and the alternator to lose it's energy but at that point in time ALL circuits are dead and there are no fuel lines pressurized to 60-90 psi just waiting to burn through or crack and cause a flash fire. Fuel pressure is gone because the engine burned it off. Certainly a much safer scenario for the turn worker who is trying to assist you or put out an underhood oil/gas fire.

    Why is the rule poorly written? There are no criteria for time, testing, or wiring for most cars. The fact that the GCR is specific about wiring a SRF but not any other vehicle leads me to believe there are options as to how the results are accomplished. The way I wire my car has all circuits dead with the car running after a few seconds and the circuits are all dead with the car not running. Given that the rule simply states that all circuits must be cut would mean that my wiring accomplishes that goal.

  2. #2
    Join Date
    May 2008
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    CT/NY/NJ
    Posts
    1,157

    Default

    best first post ever?

    Quote Originally Posted by dhrmx5 View Post
    This is a subject that is a real pain to me. Yet another vaguely written rule in the GCR that is subject to interpretation.

    I have always wired my switches to kill battery power and the fuel pump. Cars will run just with just a battery or an alternator but if you take away the fuel I guarantee the engine is going to die. Sure, it takes a few seconds for the engine to shut off and the alternator to lose it's energy but at that point in time ALL circuits are dead and there are no fuel lines pressurized to 60-90 psi just waiting to burn through or crack and cause a flash fire. Fuel pressure is gone because the engine burned it off. Certainly a much safer scenario for the turn worker who is trying to assist you or put out an underhood oil/gas fire.

    Why is the rule poorly written? There are no criteria for time, testing, or wiring for most cars. The fact that the GCR is specific about wiring a SRF but not any other vehicle leads me to believe there are options as to how the results are accomplished. The way I wire my car has all circuits dead with the car running after a few seconds and the circuits are all dead with the car not running. Given that the rule simply states that all circuits must be cut would mean that my wiring accomplishes that goal.
    Chris Rallo "the kid"
    -- "wrenching and racing" -- "will race for food!" -- "Onward and Upward"

  3. #3
    Join Date
    Mar 2001
    Location
    Connecticut
    Posts
    7,381

    Default

    Don't overthink it; it's all about safety.

    Think of it this way: what if you were upside down in a Miata and the damn thing caught on fire, still running thus the alternator still juicing, and it was porking out fuel from a ruptured fuel line; what would YOU think about "just a few seconds" of additional chassis electricity after hitting the kill switch?

    After all, what's "just a few seconds" of ruptured fuel line between friends?

    That's the kind of stuff I think of when I'm tech'ing a car. If I tested your kill switch and it continued to run "just a few seconds" after I hit the switch, I'm dingin' ya, plain and simple. You can argue all the technicalities you want - and you'd be right, from a purely technical standpoint - but when you hit the kill switch the engine should stop, right then and there, with no power to anything at all, no delay, no dwell time, and certainly not within a few seconds.

    And that's really the way it should be.

    And when it comes down to it, how is splicing into the alternator field circuit wire (or the ignition circuit wire) any more difficult than splicing into the fuel pump wire? Just do it "correctly" and everyone's happy, yes? - GA
    Last edited by Greg Amy; 09-07-2011 at 07:02 AM.

  4. #4
    Join Date
    Sep 2008
    Location
    FL.
    Posts
    1,384

    Default

    I wire all of the new builds to cut the fuel pump power. The modern car has so many relays, field wires, diodes, etc.
    The only sure way to stop the fuel fire( and that is the reason for the power switch),is to drop the power to the fuel pump.
    Remember Greg, AT idle the stop may be 2sec, at RPM the stop is right now.
    Never had any issues at tech. Actually they like my cars, cuz they shut off.
    MM
    pS the VW does not need a field wire.. Most ,if not all, will self field @ about 3500rpm, engine speed.
    Mike Ogren , FWDracingguide.com, 352.4288.983 ,http://www.ogren-engineering.com/

  5. #5
    Join Date
    Aug 2005
    Posts
    1,717

    Default

    As long as the alternator self-energises any thing, all circuits are not dead. I ground out the ecu key wire, the alternator field wire, and the fuel pump wire, with a immobilizer relay. Imagine that, I use a relay that's already in the wiring, and on the car.

    The rule flexibility is because not every car has a coil wire, or it may be a fuel cut-off valve on a carburetor, or in my case it's the ecu wire. Some cars didn't come from the factory with an immobilizer relay, but they're easy to get from your local alarm/sterio shop.
    STU BMW Z3 2.5liter

  6. #6
    Join Date
    Jan 2010
    Location
    Houston-ish
    Posts
    932

    Default

    Quick and dirty method:
    wire the alternator output to the battery side of the cutoff switch. no need to fiddle with field wires, ECUs, fuel pump relays, nothing.

    when you flip the switch, there is ZERO power anywhere under the hood. Zip. Zilch. Nada. No fuel pump, no ignition, no ECU. Absolutely foolproof and there's no freewheeling alternator feeding back into the circuit to fry the ECU.

    Even if the alternator is self-fielding, all it's doing is charging the battery that is already disconnected. Took me about 6' of #8 wire and 30 min to accomplish the job.
    Houston Region
    STU Nissan 240SX
    EProd RX7

  7. #7
    Join Date
    Jul 2006
    Location
    Silicon Valley, CA
    Posts
    1,381

    Default

    Quote Originally Posted by Matt93SE View Post
    Quick and dirty method:
    wire the alternator output to the battery side of the cutoff switch. no need to fiddle with field wires, ECUs, fuel pump relays, nothing.

    when you flip the switch, there is ZERO power anywhere under the hood. Zip. Zilch. Nada.
    Uhh ... except for that big wire going to the alternator ... Doesn't cut "all circuits."
    Josh Sirota
    ITR '99 BMW Z3 Coupe

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