I've been using the flare tool I bought at Autozone for several years now.
I basically did the same thing you're talking about on one car, Made a half dozen or so other lines for friends, and last weekend was using it to flare some 1/2" steel tube for another project.
so far I've only had one fitting leak that, and it was abotu the 3rd one I'd made- was still figuring things out.
http://www.autozone.com/autozone/acc...er=864647_0_0_
Not bad for $20.
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