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Thread: Sunroof Material

  1. #1
    Join Date
    Oct 2008
    Location
    Torrington CT
    Posts
    69

    Default Sunroof Material

    Im in the process of building a MK3 Golf and need to fill the sunroof. Is there any material that i CANT use? Does it have to be the same as the stock metal on the car? Just want to make sure.

    Thanks

    Ryan

  2. #2
    Join Date
    Nov 2005
    Location
    Fort Mill, SC
    Posts
    328

    Default

    You have two options.

    1: You may retain original panel if it is not normally removable and run in the closed position, you can remove all motors cables etc...

    2: All sunroofs may be replaced with panel or replacement skin of the same material as the original surrounding roof material.
    1987 ITS RX-7
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  3. #3
    Join Date
    Nov 2001
    Location
    Wheaton, IL
    Posts
    1,893

    Default

    Since the stock panel is glass, you must remove it. You must replace/cover with steel of the same thickness as the surrounding roof.
    Chris Schaafsma
    Golf 2 HProd

    AMT Racing Engines - DIYAutoTune.com

  4. #4
    Join Date
    Nov 2007
    Location
    South of Chicago, near Indiana.
    Posts
    248

    Default

    I cut a piece of sheet metal to shape and then fitted it so that I could weld in to the roof with spot welds using my MIG. Some bondo and paint and you can't tell it was ever there unless you look at the underside of the roof. Not trying to cheat just didn't like the look of a "pop rivited" panel.
    1988 ITA Scriocco 16V #80
    MCSCC member since 1988

  5. #5
    Join Date
    Jan 2001
    Location
    Buffalo, New York
    Posts
    2,942

    Default

    Yes...Best sheet metal would be a junkyard hood or roof from which to cut your fill pattern.

    It would be lots of fun work to fit it, weld it and get the bondo nice.

  6. #6
    Join Date
    Jul 2006
    Location
    Sunnyside, NY
    Posts
    1,197

    Default

    Quote Originally Posted by jimbbski View Post
    I cut a piece of sheet metal to shape and then fitted it so that I could weld in to the roof with spot welds using my MIG. Some bondo and paint and you can't tell it was ever there unless you look at the underside of the roof. Not trying to cheat just didn't like the look of a "pop rivited" panel.
    That ghetto and vintage WWII airplane look is where it's at!
    Demetrius Mossaidis aka 'Mickey' #12 ITA NESCCA
    '92 Honda Civic Si
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    2013 ITA NARRC Champion and I have not raced since.

  7. #7
    Join Date
    Aug 2006
    Posts
    146

    Default roof skin

    You can buy a whole new roof skin.
    Beran Peter
    ITB #0 NER
    VW Golf

  8. #8
    Join Date
    Jun 2006
    Location
    SE Michigan
    Posts
    147

    Default

    Quote Originally Posted by cjb25hs View Post
    You have two options.

    1: You may retain original panel if it is not normally removable and run in the closed position, you can remove all motors cables etc...

    2: All sunroofs may be replaced with panel or replacement skin of the same material as the original surrounding roof material.
    May the sunroof drip pan be removed?

    A friend gave me a tip that structural adhesive could be used to bond in the cover panel so heat doesn't distort the class A surface.

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