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Thread: Roof repair SSC car - ideas/advice needed

  1. #1
    Join Date
    Jun 2001
    Location
    Pickerington, Ohio
    Posts
    760

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    So I've got an SSC car that needs the roof repaired. (Light roll - not that bad, but needs repaired) How do you repair the roof when the headliner is still in the car? Can't remove it because the cage is welded in. I know I can convert it to ITA (easy to repair once headliner is ripped out...), but if I wanted to leave it as SSC - what are my options?

    Thanks!

    Matt
    Matt Downing
    1995 Honda Civic EX Coupe - ITA
    Ohio Valley Region, SCCA

  2. #2
    Join Date
    Jan 2006
    Posts
    219

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    I was under the impression that interior pieces that get in the way of the cage can be removed?

    I know that some pieces of the headliner/plastic pillar pieces were removed in some of the T2 cars I've seen. My SSC car didn't have the pass headrest or the rear plastic trunk pieces, or the glovebox as they *cough* got in the way of the cage

    -Tom
    ITA Integra | 05 Mazda3 | 03 Mini
    http://www.tomhoppe.com

  3. #3
    Join Date
    Jan 2002
    Location
    Somewhere in Upstate New York
    Posts
    1,033

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    You need to find a kit of the 'weld-on' pins that spot-weld to the outside sheetmetal, and can then be grabbed by a funky 'slap-hammer' to pull out the dents from the outside. Check your local auto body/paint supply store.


  4. #4
    Join Date
    Sep 2001
    Location
    hampden,ma.usa
    Posts
    3,083

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    Landau Roof Kit?

    Sorry kidding, I break myself up.

    John is right. Weld on studs and a slide hammer, weld on, pull out, grind off.
    dick patullo
    ner scca IT7 Rx7

  5. #5
    Join Date
    Feb 2001
    Location
    Wauwatosa, WI, USA
    Posts
    2,658

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    Is this a deal as the guys have said that maybe the good "Dent Doctor" could cure in a hurry.
    Have Fun ; )
    David Dewhurst
    CenDiv Milwaukee Region
    Spec Miata #14

  6. #6
    Join Date
    Jul 2001
    Location
    Indian Springs, OH
    Posts
    266

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    Matt,

    It's called a stud welder and Harbor Freight has them on sale usually for $99.
    I have used one a bit and it is a slick operation.

    Dave
    Dave Burchfield
    GLDiv ITS #74
    Mazda RX-7(the one Kirk parked on the tire wall at Seattle)
    (or so I am told)

  7. #7
    Join Date
    Jul 2006
    Location
    Prattville, Alabama
    Posts
    129

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    Be careful with the stud welder. It can still burn the headliner.

    Can you not cut the headliner into two pieces then reassemble above the main hoop?

    Another idea... Re-skin the roof and use the 3M Panel Bond Adhesive intead of welding.
    Your factory roof may very well be installed with Panel Bond. If not, it typically is an OEM and
    industry approved repair technique.

    Todd

  8. #8
    Join Date
    Jan 2001
    Location
    Buffalo, New York
    Posts
    2,942

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    Reskinning is the correct advice.

    You could also section a junkyard roof by cutting half way down the A, B © pillars. Depends on how far that headliner runs down any of the pillars--if at all.

  9. #9
    Join Date
    Jun 2001
    Location
    Pickerington, Ohio
    Posts
    760

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    We decided to try the stud welder. Actually worked GREAT! Can't believe how easy it was to use and how good it is turning out. We (I) were/was worried about the headliner, but just using quick bursts on the studs - no problems! A little bondo to smooth it all out and she should be ready for paint.

    http://www.downingracing.com/forsale/pictures/zx2a.jpg
    Matt Downing
    1995 Honda Civic EX Coupe - ITA
    Ohio Valley Region, SCCA

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