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Thread: Fuel cell and pump engineering

  1. #1
    Join Date
    May 2001
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    IT.com "First Loser" Greensboro, NC USA
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    8,607

    Default Fuel cell and pump engineering

    Anyone have specific recommendations for doing a cell and pump for an injected VW product?

    This step is at or near the top of the to-do list and I'm a fan of learning form others' successes - or mistakes.

    K

  2. #2
    Join Date
    May 2002
    Location
    Chicago, IL
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    58

    Default

    Any of the aftermarket pumps should work. I assume this is for a mkIII car. If so any pump that can handle 50 psi should work. I would say check Summit for pumps that are for a carb to FI conversion.

    ------------------
    Doug

  3. #3
    Join Date
    Apr 2001
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    Belmont, CA USA
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    Default

    Kirk, I had to do this when I converted to LP GP. I got a alum overflow tank from Summit, and added 2 additional fittings to the top of it.

    I run 2 pickup's from the cell (T fitting), to a facet low pressure pump, to 1 of the 3 top fittings. Bottom fitting to the stock fuel pump, 1 top fitting for the return from the FI, the the 3rd top fitting for the return to the cell.

    Pictures

    http://linerud.myvnc.com/racing/2002/index.html

    Bottom of the page.



    ------------------
    Tim Linerud
    San Francisco Region SCCA
    #95 GP Wabbit
    http://linerud.myvnc.com/racing/index.html

  4. #4
    Join Date
    Jun 2001
    Location
    Elkridge, MD
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    303

    Default

    Hey Kirk! I did just what Tim had described (Tim, show him the pictures of the tank installation!) except I used what I think is a much better low-pressure pump, a Carter 4070. It is a LOT of stainless steel braided plumbing, you will need to water-cool your credit card...

  5. #5
    Join Date
    Feb 2001
    Location
    Ottawa, Ontario, Canada
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    665

    Default

    Tim,
    Sweet install! What size cell is it that fits snugly within the diameter of the Rabbit spare tire well? I like the way you've kept the original metal high-pressure lines, while minimizing costs for new stainless.

  6. #6
    Join Date
    Jan 2001
    Location
    Tucson, AZ USA
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    240

    Default

    Tim,
    Do you have any pics of the sump tank before your install? I would like to do something similiar but I want to know where to add the connections you added. Also have you though about turning it horizontal as opposed to vertical so you can tuck it a little higher in the fuel tank area and further from the track?
    Sam

    ------------------
    Sam Rolfe
    TBR Motorsports
    #85 ITC VW Rabbit being converted to LPHP
    #85 GP Scirocco

    [This message has been edited by SamITC85 (edited October 28, 2004).]

  7. #7
    Join Date
    Apr 2001
    Location
    Belmont, CA USA
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    1,098

    Default

    Summit Racing P/N SUM-300101

    $49.95

    http://static.summitracing.com/global/imag.../sum-300101.jpg

    I had the local shop fill/remove the top fitting, and add the 3 on the sides witn 90 degree fittings. If I were to do it again, I would have used the hole for accessing the stock gas tank sender, and then created a "tower" bulkhead there. This is just a bit lower than I'd like. I had to build a "deflector" for the bottom line since it's a smidge too low. Even though we're not supposed to be doing "off road racing" but just look at my e-mail signature.

    The cell is an 8 gallon Fuel Safe "sportsman"

    So if you look just to left of this shot of the sump tank, you'll see the bottom of the access "hole".

    http://linerud.myvnc.com/racing/2002/sump-tank-2.jpg


    ------------------
    Tim Linerud
    San Francisco Region SCCA
    #95 GP Wabbit
    http://linerud.myvnc.com/racing/index.html

    Asked "Had I ever done any off-road racing"?
    answered "No, not intentionally"



    [This message has been edited by racer_tim (edited October 28, 2004).]

  8. #8
    Join Date
    Jan 2001
    Location
    Pittsburgh, PA
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    1,181

    Default

    Kirk,
    First I have a question. Why?

    maybe I missed something as I quickly scaned this thread...but the stock VW system is excellent. Or are you going Prod?



    ------------------
    Bill Sulouff - Bildon Motorsport
    Volkswagen Racing Equipment
    ## 2003 ITB NYSRRC Champs ##

  9. #9
    Join Date
    May 2001
    Location
    IT.com "First Loser" Greensboro, NC USA
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    Default

    One minute per 5-gallon fuel jug through the funnel is why. 22-gallon cell and quick-fill, baby...

    K

  10. #10
    Join Date
    Jan 2001
    Location
    Flagtown, NJ USA
    Posts
    6,335

    Default

    You gonna go dry-break and get some NASCAR dump cans???? Sounds like Pablo may become a dedicated endurance racer!!! Too bad they don't run the Longest Night of Moroso anymore. You gonna make the Summit Point 12 hr next year??

    ------------------
    MARRS #25 ITB Rabbit GTI (sold) | MARRS #25 HProd Rabbit
    SCCA 279608

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